The breakdown and movements in property, plant, and equipment during 2023 and 2022 are as follows:
Thousands of euros | ||||||||
Land and buildings | Plant and equipment. | Other installations, tools and furniture | Property, plant, and equipment | Property, plant, and equipment under construction and payments on account | Amortisation and depreciation | Impairment | Total | |
Opening balance as at 1 January 2022 | 274,833 | 912,362 | 118,542 | 45,220 | 49,079 | -901,021 | -748,000 | 498,267 |
Exchange gains (losses) | 4,161 | 22,764 | 466 | 1,008 | 1,756 | -19,053 | -6 | 11,096 |
Additions | 16,855 | 67,109 | 1,912 | 4,891 | 29,595 | -68,076 | -45 | 52,241 |
Disposals | -29 | -4,818 | -273 | -691 | -62 | 5,443 | 47 | -383 |
Transfers | 10,561 | 55,739 | 3,349 | 1,112 | -70,738 | 0 | 0 | 23 |
Closing balance as at 31 December 2022 | 306,381 | 1,053,156 | 123,996 | 51,540 | 9,630 | -982,707 | -752 | 561,244 |
Exchange gains (losses) | -3,269 | -1,164 | -1,164 | -762 | -164 | 3,409 | 2 | -3,112 |
Additions | 3,342 | 26,728 | 2,88 | 2,263 | 38,093 | -73,628 | -308 | -630 |
Disposals | -109 | -2,497 | -602 | -1,756 | -9 | 3,638 | 0 | -1,335 |
Transfers | 3,217 | 18,73 | 723 | 856 | -23,552 | 0 | 0 | -26 |
Closing balance as at 31 December 2023 | 309,562 | 1,094,953 | 125,833 | 52,141 | 23,998 | -1,049,288 | -1,058 | 556,141 |
The balances of this heading at 31 December 2023 and 2022 are the following:
Thousands of euros | ||||||
31.12.2023 | 31.12.2022 | |||||
Cost | Amortisation and depreciation | Total | Cost | Amortisation and depreciation | Total | |
Land and buildings | 309,562 | -145,176 | 164,386 | 306,381 | -137,971 | 168,41 |
Plant and equipment | 1,094,953 | -772,812 | 322,141 | 1,053,156 | -720,617 | 332,539 |
Other installations, tools and furniture | 125,833 | -95,366 | 30,467 | 123,996 | -90,414 | 33,582 |
Property, plant, and equipment | 52,141 | -36,992 | 15,149 | 51,54 | -34,457 | 17,083 |
Property, plant, and equipment under construction and payments on account | 23,998 | 0 | 23,998 | 9,63 | 0 | 9,63 |
TOTAL | 1,606,487 | -1,050,346 | 556,141 | 1,544,703 | -983,459 | 561,244 |
In 2023, investments in property, plant and equipment in the Group totalled 73,306 thousand euros. Projects during the year included recurring maintenance investments, progress on the construction of a new cellulosic and collagen converting plant in Thailand, and investments in the converting phase in the Czech Republic.
Investments in property, plant and equipment amounting to 120,362 thousand euros were made in 2022. The main projects, launched in the first months of 2023, were focused on increasing collagen casing capacity in Spain, Germany, Serbia, China and the United States. In addition, investment has been made in new cellulose technology for the Danville plant in the United States, and the new collagen hydrolysates plant in Germany has been started up to boost the development of New Businesses, as well as new initiatives aimed at strengthening competitive advantages, especially in the energy field.
Details of the cost of fully depreciated property, plant, and equipment in use at 31 December 2023 and 2022 are as follows:
Thousands of euros | |||
2023 | 2022 | ||
Buildings | 67,135 | 63,631 | |
Plant and equipment | 526,828 | 459,769 | |
Other installations, tools and furniture | 69,062 | 64,497 | |
Property, plant, and equipment | 27,200 € | 24,148 | |
Fully depreciated assets | 690,225 | 612,045 |
As a result of the annual investment plan, at year-end 2023 there are commitments to acquire fixed assets amounting to 28,936 thousand euros, including the installation of a new converting centre in Thailand, an increase in plastics capacity in Mexico and environment-related investments in Spain and Brazil.
At 2022 year-end, non-current asset purchase commitments amounted to 4,233 thousand euros, related to the converting facilities in Thailand.
The Group has insurance policies covering the various risks to which its items of property, plant, and equipment are exposed. The coverage of these policies is considered sufficient.
Impairment test
During the last two years, no signs of impairment have been identified in any of the Group's cash-generating units.
However, investment in the US has generated negative results in recent years. During 2022, the Company's management decided to make certain investments in the American subsidiary in order to modernise the production assets and to improve the situation of this subsidiary. As a result of these investments (and an optimisation of their operation during the financial year 2023), management considers that there is no reason to impair the investment.
In order to carry out the impairment analysis, the main assumptions considered were as follows:
• investments of approximately USD 75 million have been made in the US plants, which have reached optimal operation in 2023 (these investments are almost entirely incorporated in Viscofan USA's assets at the end of 2022).
• the sales envisaged in the plan are expected to grow in the following years in line with installed capacity increases.
• the current circumstances of raw material and production costs have been considered, adapted to the current market circumstances and the new materialised investments.
• the EBITDA to sales projection is increasing as new investments materialise, reaching reasonable margins within the context of the group.
• the impact on working capital as a result of the projections made.
• the pre-tax discount rate is 10.10%.
After performing the above analysis, the present value of future cash flows is significantly higher than the present value of the investment. However, a sensitivity analysis has been performed on the main variables, identifying a more conservative scenario in the estimates, in which the slack in the analysis remains significant, as well as an increase in the discount rate to a value of 10.4%, without identifying any impairment. Finally, a more aggressive scenario has been considered in which both flow and discount rate sensitivities are considered, and in this scenario a deterioration of the US investment is not identified either.
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